A charging station is built to last many years, but eventually every charger is upgraded, replaced or retired. Planning for that moment is part of running a responsible charging business, and it often saves money too.
What is inside a charger
- Metals: steel or aluminium enclosures and copper in cables, busbars and transformers.
- Electronics: power modules, control boards, displays and communication modules.
- Cables and connectors: copper conductors with plastic insulation; high-power cables may contain coolant.
- Plastics, glass and small parts, plus batteries in some displays or backup units.
- Site batteries, where chargers are paired with storage.
Extend life first
- Choose modular chargers, so modules can be repaired or upgraded instead of replacing whole units.
- Prefer hardware that supports software and firmware updates for years.
- Keep up preventive maintenance so parts last longer.
- Replace cables and connectors individually when they wear out.
Reuse and refurbishment
A charger removed from a busy highway site may still be ideal for a quieter destination site. Refurbished modules and units can serve as spares or be redeployed, reducing waste and cost.
Responsible recycling
- Electronic parts should go to authorised e-waste recyclers, in line with India's e-waste rules.
- Batteries from storage systems should go through authorised battery recycling channels.
- Coolant from liquid-cooled cables must be drained and disposed of safely.
- Metals and cables have recovery value and should be separated for recycling.
- Keep records of what was recycled, by whom, for sustainability reporting.
Questions to ask suppliers before buying
- How long will you supply spare parts and updates?
- Do you take back old equipment at end of life?
- Which parts can be refurbished or reused?
- Can you provide material and recycling information for reporting?
EVee Buddy plans upgrades and replacements with reuse and authorised recycling in mind, and can document disposal for your ESG reporting.
Rules on e-waste and battery disposal are updated from time to time. Check current requirements with your state pollution control board or an authorised recycler.